Product Description
Company Profile
ZheJiang Yupan Machinery Equipment Co., Ltd. is a production of suspension conveyor bearings and conveyor accessories enterprises.
The company is located in Xihu (West Lake) Dis. Town, HangZhou City, ZheJiang Province, our company produces more than 40 sets of CNC lathe equipment, more than 20 sets of CNC grinding machines, and 10 sets of other bearing production equipment.
Main chain bearings, conveyor bearings, logistics bearings, products mainly include: stop bearing, drive chain bearings, suspension chain bearings, traction chain bearings, walking bearings, guide bearings, bearings, rotary roller bearings 7 categories of chain bearings have become the chain bearing accessories industry in the product standard makers
Product Description
| outer diameter |
specification
|
load capacity | |
Φ37travelling wheel |
FX150 | 8kg | |
| Φ45guide wheel |
|
8kg | |
| Φ48travelling wheel |
|
20kg | |
| Φ49guide wheel | FX200 | 20kg | |
| Φ57travelling wheel | WF4.11.206 | 30kg | |
| Φ60guide wheel | WF4.11.206 | 30kg | |
| Φ66travelling wheel | FX204 | 50kg | |
| Φ68guide wheel | FX204 | 50kg |
Suspension coVarious styles of suspension chain roller bearings all meet the high temperature and high load environment support customizationnveyor bearing full ball design, high temperature and high load bearing outer ring and inner ring are made of bearing steel hardening hardness HRC58-62 channel precision grinding. The inner ring is 2 pieces together, with Q235 or 20 steel car processing shaft sleeve with the press for riveting to ensure that the whole bearing will not loose. Bearing clearance 0.35-0.55mm. Ensure flexible rotation without jamming during load operation.
Rotary roller bearing outer ring inner ring steel ball made of Gcr15 material outer ring inner ring heat treatment hardening HRC58-62 bearing double row ball design resistant to high temperature and high load suitable for various scenarios
Various styles of suspension chain roller bearings all meet the high temperature and high load environment support customization
The slide frame is used to support the chain, bear the object, and is drawn by the chain along the I-steel dolly, the slide frame without a lifting plate only plays the supporting role is called the no-load slide frame, the slide frame with a lifting plate and can be hung on the pin of the lifting plate is called the load slide frame;
A heavy load slide frame consisting of 2 load slides connected by a heavy load beam;
Considering the spray paint on all sides, it is also designed with a rotating hanger.
Trolley frame manufacturing is divided into precision casting and forging 2 kinds, castings are divided into cast iron and cast steel parts.
The slide frame is equipped with rolling bearings, and the end of the slide frame is also equipped with a pressure injection type oil cup to ensure good lubrication, low running resistance, and its maximum use temperature is 200ºC, such as the use of temperature exceeds, the 2 parties can design and manufacture a special structure of the slide frame, or the use of graphite powder lubrication.
Chain is the traction parts of the conveyor,XT80, XT100, XT160 ordinary hanging conveyor has 2 types of chain, that is, die forging detachable chain pressure detachable chain, the above 2 types of chain in addition to linear movement, can be rotated in the horizontal direction, vertical direction.
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| 40cr: | 40cr Material |
|---|---|
| Chain: | Die Forging Chain |
| Overhead Chain: | Overhead Chain |
| Die Forging Slide Frame: | Die Forging Slide Frame |
| Transport Package: | Carton and Wooden Case |
| Specification: | carton |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
Can a conveyor chain be used for vertical lifting applications?
Yes, conveyor chains can be used for vertical lifting applications in certain circumstances. However, several factors need to be considered to ensure safe and efficient vertical lifting with a conveyor chain.
1. Chain Type: Not all conveyor chains are suitable for vertical lifting. Specialized chain types, such as bucket elevator chains or vertical reciprocating conveyor chains, are designed specifically for vertical lifting applications.
2. Load Capacity: The conveyor chain selected for vertical lifting must have the appropriate load capacity to handle the weight of the load being lifted. It is crucial to consider both the static and dynamic loads during the lifting operation.
3. Speed and Acceleration: The speed and acceleration of the vertical lifting operation should be within the recommended limits of the conveyor chain to prevent excessive stress and potential failure.
4. Safety Mechanisms: Adequate safety mechanisms, such as overload protection devices or emergency stop systems, should be implemented to ensure the safety of the lifting operation.
5. Maintenance and Inspection: Regular maintenance and inspection of the conveyor chain are essential to identify any wear, fatigue, or damage that could compromise the lifting operation’s safety and reliability.
It is important to consult the manufacturer’s guidelines and recommendations when considering the use of a conveyor chain for vertical lifting applications. They can provide specific information regarding chain selection, installation, maintenance, and safety considerations for vertical lifting operations.
editor by CX 2024-05-07