Product Description
CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| CHAIN NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | MIN. TENSILE STRENGTH |
RATED TENSILE STRENGTH |
WEIGHT | ||||
| d | d2 | L1 | L2 | H | t/T | |||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | KN/min | KN/min | kg/m | |
| HC120030 | 76.20 | 19.00 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 38.10 | 3.8/5.1 | 5.40 | 3.80 | 7.46 |
| HC240040 | 101.60 | 25.40 | 66.70 | 19.56 | 26.92 | 31.50 | 32.00 | 50.80 | 6.5/7.8 | 5.40 | 8.70 | 14.28 |
| HC240060 | 152.40 | 25.40 | 66.70 | 19.56 | 26.92 | 31.50 | 32.00 | 50.80 | 6.5/7.8 | 124.50 | 8.70 | 12.05 |
| DC180060HP | 152.40 | 19.05 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 39.00 | 5.08 | 66.60 | 5.50 | 5.35 |
| JH4P18HP | 101.60 | 19.10 | 47.60 | 13.20 | 19.05 | 23.10 | 23.90 | 39.00 | 5.08 | 66.60 | 5.50 | 8.03 |
| HB80 | 80.00 | 20.00 | 50.00 | 18.50 | 24.00 | 22.00 | 23.50 | 40.00 | 5.0/4.0 | 79.00 | 6.30 | 6.81 |
| HP100 | 100.00 | 22.00 | 45.00 | 12.00 | 16.00 | 22.50 | 23.50 | 35.00 | 5.00 | 75.00 | 6.00 | 6.20 |
| HP100F1 | 100.00 | 22.00 | 45.00 | 12.00 | 18.00 | 23.00 | 24.20 | 35.00 | 5.00 | 75.00 | 6.00 | 6.15 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 3"*4" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an overhead conveyor chain system?
Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:
1. Space Optimization:
– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.
2. Flexibility and Versatility:
– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.
3. Improved Safety:
– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.
4. Product Protection:
– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.
5. Increased Efficiency:
– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.
6. Easy Maintenance:
– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.
7. Customization and Integration:
– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.
Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What are the environmental considerations when using a conveyor chain?
When using a conveyor chain, there are several environmental considerations to take into account:
1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.
2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.
3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.
4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.
5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.
6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.
By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.
editor by CX 2023-09-05