Plastic Conveyor Chains with Base Roller Chains

Replacement for System Plast LF1873 base roller chain series. Plastic top layer on a stainless steel SUS304 or carbon steel roller chain base. Straight-run, sideflexing, rubber-top, and spiral conveyor variants available. Max 24 m run at 90 m/min lubricated.

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Description

Product Overview

The plastic conveyor chain with base roller chain is a hybrid design: a precision stainless steel or carbon steel roller chain provides the structural backbone and tensile strength, while a modular plastic top layer delivers the low-friction, corrosion-resistant conveying surface. This combination achieves tensile loads that a pure plastic chain cannot match, while retaining all the food-contact and wash-down advantages of the plastic surface. The result is a chain system suited to heavier products and longer conveyor runs than a standard all-plastic chain can handle.

EverPower plastic chain Australia Pty Ltd supplies these chains across the full LF1873 and related series, covering 19.05 mm (3/4″) and 12.7 mm (1/2″) pitch base chains in both straight-running and sideflexing configurations. Maximum tensile strength: carbon steel base chains rated up to 4,000 N, stainless steel SUS304 base chains to 2,000 N. For spiral conveyor system applications, the LF1873SCS configuration is available. See the full EverPower product range for all variants.

Plastic conveyor chain with base roller chain LF1873

Series and Configuration Overview

Series Pitch Configuration Max Tensile (CS) Max Tensile (SS) Max Run
LF1873 19.05 mm Sideflexing ≤4,000 N ≤2,000 N 24 m (SS) / 30 m (CS)
LF1873G 19.05 mm Sideflexing + Rubber Top ≤4,000 N ≤2,000 N 24 m (SS) / 30 m (CS)
LF1873SCS 19.05 mm Spiral Conveyor System ≤4,000 N ≤2,000 N Custom
LF843 12.7 mm Straight Running ≤3,000 N ≤1,500 N 20 m
LF1843 12.7 mm Sideflexing ≤3,000 N ≤1,500 N 20 m

Rubber-Top Variant: When and Why

The rubber-top variant (LF1873G series) adds a vulcanised rubber pad to the top surface of each plastic link, raising the coefficient of friction from approximately 0.15–0.25 (standard POM) to 0.50–0.70 (rubber-top). This enables conveying on inclined sections up to approximately 30° without cleat chains or guide rail fences. It is also the preferred choice for Japanese-style high-speed dish conveying in restaurant and catering equipment, where the rubber pads cushion ceramic dishes against impact during acceleration and deceleration cycles — reducing breakage rates compared to hard-plastic or steel surfaces.

Spiral Conveyor System Application

The LF1873SCS configuration is purpose-engineered for spiral tower conveyors — vertical helix structures used to accumulate products between process stages with minimal floor footprint. Spiral conveyors present unique chain demands: simultaneous lateral flex, vertical load carrying, and resistance to centrifugal force pushing the chain against the outer guide rail on each revolution. Available in widths from 1,200 mm to 2,400 mm, the LF1873SCS suits spiral towers in bakery cooling, beverage filling accumulation, and cold-store transit systems.

Plastic conveyor chain straight running base roller chain

Part Replacement Strategy

The base roller chain component and the plastic top layer are available as separate replacement items. In many applications, the plastic top surface wears before the steel base chain reaches end of life. Replacing only the plastic top inserts rather than the full chain assembly reduces replacement material cost by 40–60% on well-maintained conveyor systems — a significant operating cost advantage over the chain’s service life.

Matched Components and Accessories

Component Description Availability
Base Roller Chains (1873/863/843/1843) SUS304 and carbon steel, all pitches ✓ In stock
Plastic Top Inserts POM, rubber-top, and closed-surface variants ✓ In stock
Matched Sprockets Plastic and stainless, all series compatible ✓ In stock
Connecting Links and Master Links All pitches, SUS304 and carbon steel ✓ In stock

EverPower factory exterior Hangzhou

What Our Customers Say

“LF1873G rubber-top chain on our 15° incline to the capping module. Previously we were using a steel cleat chain that marked glass bottles — three complaints per week from the brand owner. Switched to the rubber-top variant, zero marking complaints in four months.”

— Maintenance Engineer, Premium Glass Bottling Line, Hunter Valley NSW

“The LF1873SCS spiral chain is performing at 10 months without any guide rail wear issues. The outer edge engagement geometry is clearly well-designed. Our previous chain needed shimming adjustments every three months.”

— Conveyor Systems Engineer, Bakery Group, Brisbane QLD

“We replaced the plastic inserts only — kept the SUS304 base chain — and the conveyor ran like new at a fraction of the full-replacement cost. Exactly the outcome you want when the base chain still has 60% life left.”

— Plant Manager, Seafood Processing, Fremantle WA

Frequently Asked Questions

Can I replace only the plastic top layer without buying a full chain? +
Yes — we supply plastic top inserts separately. If your base roller chain is within service life (elongation under 2%), replacing only the plastic tops restores full performance at significantly lower cost than full chain replacement.
Which base chain material is recommended for food environments? +
SUS304 stainless steel is the standard for food-contact and wash-down environments. It resists corrosion from CIP chemicals, requires no lubrication in many applications, and meets FSANZ Standard 3.2.3 material requirements.
What is the maximum run length without a joining link? +
SUS304 base: 24 m. Carbon steel base: 30 m. For longer conveyor runs, multiple chain sections are joined with connecting links. Contact our technical team for joining link specifications matched to your chain series and base material.
What inclination is achievable with the rubber-top variant? +
Up to approximately 30° with suitable product base dimensions and weight. Beyond 30°, cleat chains or positive-drive mechanisms are generally required. Contact us with your product weight, base footprint, and incline angle for a specific recommendation.
Is this a direct replacement for System Plast LF1873? +
Yes. Pitch, link width, base roller chain interface, and top insert attachment dimensions are engineered to match System Plast LF1873 series specifications. In most cases the replacement chain can be installed directly with existing sprockets and guide rails.