Plastic Flat Top Chains Sideflexing Chains For Magnetic System Heavy Duty Single Hinge With Low Noise Accumulation Rollers Replacement Of System Plast LBP882M – K1000

Replacement for System Plast LBP882M-K1000. Sideflexing + magnetic + roller accumulation chain at 1,000 mm width. NdFeB magnets retain ferrous cans through curves; POM rollers reduce back-pressure by 90–95% during accumulation. Working load 2,750 N, max. run 12 m. For wide-format can line curved buffers.

Description

Product Overview

The LBP882M-K1000 is the 1000 mm width variant of the LBP882M sideflexing magnetic roller accumulation chain — a specialist product that combines three advanced chain technologies simultaneously: sideflexing capability for horizontal curve navigation, embedded rare-earth magnets for ferrous product retention, and POM low-noise rollers for back-pressure reduction during accumulation. No single one of these features is common in isolation; all three together make the LBP882M the correct specification for can and tinplate product accumulation zones that include horizontal curves, where standard magnetic chains cannot accumulate without back-pressure damage and standard roller chains cannot navigate the curve without losing product. EverPower plastic chain Australia Pty Ltd supplies the LBP882M-K1000 as a direct replacement for System Plast LBP882M at K1000 width.

Working load 2,750 N, maximum run 12 m, bevel-edge sideflexing, NdFeB magnets embedded in each link body, ferritic stainless steel pins for magnetic circuit optimisation, POM rollers projecting above each link plate, operating temperature -40 C to +80 C (magnet Curie limit), 25.4 mm pitch, 5 ft per box at 26 links per metre. Contact the EverPower Sydney team for magnetic retention force confirmation at your operating gap.

LBP882M K1000 sideflexing magnetic roller accumulation chain wide format can conveying

Technical Specifications — LBP882M at K1000

Parameter Value
Chain series LBP882M (sideflexing, magnetic, roller accumulation)
Width designation K1000 (1000 mm)
Curve capability Bevel edge sideflexing, min. inner radius ~600–800 mm (width-dep.)
Magnet type NdFeB rare-earth, embedded per link
Magnet holding force ~10–14 N per magnet link at 2 mm gap
Pin material Ferritic stainless steel (magnetic circuit optimised)
Roller material POM low-noise roller on POM axle boss
Back-pressure CoF (rolling) 0.01–0.02
Max. conveyor run 12 m
Working load 2,750 N
Max. speed (magnetic retention) ~40 m/min (centrifugal force constraint at curve)
Operating temperature -40 C to +80 C (NdFeB Curie point limit)
Pitch 25.4 mm
Packing 5 ft / box (26 links/m)

Why Three Technologies Are Needed Simultaneously

Standard magnetic sideflexing chains (LF880M series) can navigate curves and retain ferrous product through those curves — but when product accumulates on the chain, sliding back-pressure builds up exactly as it does on standard flat-top chains. For an accumulation zone before a can seamer or a tinplate lid stacker, this sliding back-pressure can cause cans to tip or stack incorrectly in the accumulated column. Standard roller chains eliminate back-pressure but cannot retain product through curves. The LBP882M-K1000 solves both problems by integrating all three capabilities in a single chain that retains cans through curves (magnetic), accumulates without tipping (roller), and navigates curved accumulation buffer layouts (sideflexing).

At K1000 width, the LBP882M typically carries 12–14 files of standard 73 mm diameter cans (330 ml or 440 ml format). The magnetic holding force of 10–14 N per link at 2 mm gap exceeds the centrifugal force generated by the can mass through the minimum bend radius at speeds up to 40 m/min — verified through the centrifugal force calculation F = m x v squared / r, where m is can mass, v is line speed, and r is curve inner radius.

Can Manufacturing Application Context

The LBP882M is primarily specified on can filling and secondary packaging lines where the conveyor path from filler to accumulation buffer includes one or more horizontal curves. Without the LBP882M, the standard approach requires a straight accumulation buffer spur with divert gate, format-specific guide rails on the curve, and remerge gate at the buffer exit — adding capital cost, maintenance items, and jam points. The LBP882M allows the accumulation zone itself to follow the curve, eliminating the spur layout and its associated hardware.

At K1000 width, the LBP882M can carry multi-file can accumulation through a curved buffer section. The absence of side guide rails at the curve — replaced by magnetic retention — means format changes between can heights and diameters require no conveyor adjustment at the curve section. On a line changing between 330 ml and 500 ml can formats, the LBP882M curve sections are format-independent.

LF880M magnetic sideflexing reference -- LBP882M adds roller accumulation capability

Matched Components EverPower Supplies

Component Description Availability
LBP882M-K1000 Curve Sprockets Non-magnetic, roller-clearance, bevel curve profile Stock on request
LF880M Standard Magnetic Sideflexing For non-accumulation curve sections on the same line In stock
LBP882TAB-K1000 Roller Sideflexing Non-magnetic roller curve chain if magnets not needed Stock on request
Standard LF882 Wide Sideflexing For straight sections of the same wide-format system In stock

EverPower machining workshop magnetic chain production

What Our Customers Say

“LBP882M-K1000 on our can filling line curved accumulation buffer. The combination of magnetic retention and roller accumulation in one chain eliminated the divert-spur-remerge layout we had originally designed. Simpler system, fewer drive motors, and no format-specific guide rail adjustments at the curve section.”

— Conveyor Systems Engineer, Can Beverage Facility, Sydney NSW

“The magnetic retention holds cans through the 90-degree curve at 38 m/min without any lateral guide. Format changeover between 330 ml and 500 ml at the curve section: zero adjustment required. Previous format change time at that section was 18 minutes. Now it is zero.”

— Production Manager, Can Filling, Melbourne VIC

“We needed confirmation that the magnetic force exceeded centrifugal force at our 35 m/min line speed and 650 mm inner radius before we specified. EverPower provided the calculation. The safety margin was adequate. The chain has run 11 months and held every can through the curve at line speed.”

— Mechanical Engineer, Beverage Canning, Brisbane QLD

Frequently Asked Questions

How does magnetic retention interact with roller accumulation? +
The magnets hold the can to the chain surface during transport and through curves. When the can enters the accumulation zone and comes to rest against the downstream stop, the rollers project above the magnetic surface and contact the can base — converting the can-to-chain contact from sliding to rolling. The magnetic force remains active but the rolling contact allows the chain to advance under the stationary can with only rolling friction rather than sliding friction and magnetic adhesion combined.
What is the maximum speed for magnetic retention through curves? +
Approximately 40 m/min at standard can weights (0.35–0.45 kg) and curve inner radius 600–700 mm. Above 40 m/min, centrifugal force begins to approach the magnetic holding force for the lighter end of standard can formats. Contact EverPower with your can weight, line speed, and curve radius for a confirmed speed rating.
Does the roller chain design affect magnetic holding force? +
The roller bodies project above the chain top plate and are non-magnetic POM. When a can rests on the rollers during accumulation, the gap between the can base and the magnetic surface below the rollers is approximately 1.5–2 mm (the roller projection height). Magnetic holding force at this gap is approximately 10–14 N per link — sufficient for standard can weights at accumulation (near-zero speed). This is the correct design: magnetic hold during transport, roller contact during accumulation.
Is LBP882M available in the LBP8257 heavy-duty PA66 roller configuration? +
LBP882M with PA66 rollers is not a standard product. For accumulation loads heavy enough to require PA66 rollers, the product is unlikely to be ferrous (heavy glass or plastic containers are not magnetically retained). If you have a specific application combining heavy ferrous product and high accumulation load, contact our team for a project-specific assessment.
What happens to magnetic force if the chain is run above 80 C? +
Above 80 C, NdFeB magnets begin to lose coercivity reversibly — approximately 10–15% force reduction at 100 C. If the chain operates above 80 C continuously (e.g., in a pasteuriser), contact EverPower to assess whether a high-temperature NdFeB grade (H or SH suffix) is appropriate for your application.